CN109514912B - A fully automatic brake pad production equipment - Google Patents

A fully automatic brake pad production equipment Download PDF

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CN109514912B
CN109514912B CN201811450804.6A CN201811450804A CN109514912B CN 109514912 B CN109514912 B CN 109514912B CN 201811450804 A CN201811450804 A CN 201811450804A CN 109514912 B CN109514912 B CN 109514912B
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plate
cylinder
bottom plate
manipulator
lifting plate
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CN109514912A (en
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朱新韦
王超
韩剑
刘晓
李明
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Jinan Yuechuang Hydraulics Machinery Manufacturing Co ltd
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Jinan Yuechuang Hydraulics Machinery Manufacturing Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/02Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
    • B30B11/04Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with a fixed mould
    • B30B11/06Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with a fixed mould each charge of the material being compressed against the previously formed body
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/32Discharging presses

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Accessories For Mixers (AREA)
  • Press Drives And Press Lines (AREA)

Abstract

本发明公开了一种全自动刹车片生产设备,该设备包括上料装置、称量装置和若干台热压机,所述的热压机��称量装置呈一字排布,且所述的称量装置设置于端部,所述的上料装置设置于所述热压机和称量装置的前侧。所述热压机的中模单元和下模单元可伸出到所述热压机的机身外部。所述的上料装置包括上料架体,所述的上料架体上从右往左依次设置有第一机械手、第二机械手和第三机械手。所述的称量装置包括称量架体,所述的称量架体上设置有主料称量系统和辅料称量系统,所述主料称量系统和辅料称量系统的下端出口处设置有用于与第一机械手对接的移载机构。该生产设备实现了刹车片的全自动化生产,不仅提高了生产效率,而且降低了用人成本。

Figure 201811450804

The invention discloses a full-automatic brake pad production equipment, which comprises a feeding device, a weighing device and several hot presses, the hot presses and the weighing devices are arranged in a line, and the The weighing device is arranged at the end, and the feeding device is arranged on the front side of the hot press and the weighing device. The middle die unit and the lower die unit of the heat press may protrude outside the body of the heat press. The feeding device includes a feeding frame body, and a first manipulator, a second manipulator and a third manipulator are sequentially arranged on the feeding frame body from right to left. The weighing device includes a weighing frame body, and the weighing frame body is provided with a main material weighing system and an auxiliary material weighing system, and the lower end exits of the main material weighing system and the auxiliary material weighing system are arranged. There is a transfer mechanism for docking with the first robot. The production equipment realizes the fully automated production of brake pads, which not only improves production efficiency, but also reduces labor costs.

Figure 201811450804

Description

一种全自动刹车片生产设备A fully automatic brake pad production equipment

技术领域technical field

本发明涉及刹车片生产设备技术领域,具体地说是一种全自动刹车片生产设备。The invention relates to the technical field of brake pad production equipment, in particular to a fully automatic brake pad production device.

背景技术Background technique

随着汽车工业的发展,汽车已经��来越广泛伸入人们的生活,汽车保有量逐年上升。作为汽车易损件的刹车片,其需求量随着汽车保有量的增加亦是不断的增加。With the development of the automobile industry, automobiles have become more and more widely involved in people's lives, and the number of automobiles has increased year by year. As the brake pads of automobile wearing parts, its demand is also increasing with the increase of car ownership.

刹车片的加工步骤一般包括以下几步:The processing steps of brake pads generally include the following steps:

第一,分别对主料和辅料进行称量。First, weigh the main and auxiliary materials separately.

第二,对热压机的模具型腔进行清扫,并向热压机的模具型腔内喷涂脱模剂。Second, the mold cavity of the hot press is cleaned, and the mold release agent is sprayed into the mold cavity of the hot press.

第三,将称好的主料放入到热压机的模具型腔内,并进行摊平,然后将称量好的辅料放入到型腔内。Third, put the weighed main material into the mold cavity of the hot press, and flatten it, and then put the weighed auxiliary materials into the cavity.

第四,放置钢背,热压机进行压制。Fourth, place the steel back and press it with a hot press.

第五,取出压制好的刹车片。Fifth, take out the pressed brake pads.

目前,刹车片的生产都是靠人工完成的,即上述的加工步骤都是靠人工逐步进行操作的,不仅加工效率低,增加了用人成本,而且工人在对热压机进行压制操作时存在着安全隐患。At present, the production of brake pads is done manually, that is, the above-mentioned processing steps are gradually performed manually, which not only has low processing efficiency, but also increases the cost of labor. Security risks.

发明内容SUMMARY OF THE INVENTION

针对上述问题本发明提供了一种全自动刹车片生产设备,该生产设备实现了刹车片的全自动化生产,不仅提高了生产效率,而且降低了用人成本。In view of the above problems, the present invention provides a fully automatic brake pad production equipment, which realizes the fully automatic production of brake pads, not only improves the production efficiency, but also reduces the labor cost.

本发明解决其技术问题所采取的技术方案是:The technical scheme adopted by the present invention to solve its technical problems is:

一种全自动刹车片生产设备,包括上料装置、称量装置和若干台热压机,所述的热压机和称量装置呈一字排布,且所述的称量装置设置于端部,所述的上料装置设置于所述热压机和称量装置的前侧;A fully automatic brake pad production equipment, including a feeding device, a weighing device and several hot presses, the hot press and the weighing device are arranged in a line, and the weighing device is arranged at the end part, the feeding device is arranged on the front side of the hot press and the weighing device;

所述热压机的中模单元和下模单元可伸出到所述热压机的机身外部;The middle die unit and the lower die unit of the hot press can extend out of the body of the hot press;

所述的上料装置包括上料架体,且所述热压机的中模单元和下模单元可伸入到所述上料架体的内部;The feeding device includes a feeding frame, and the middle die unit and the lower die unit of the hot press can extend into the interior of the feeding frame;

所述的上料架体上从右往左依次设置有第一机械手、第二机械手和第三机械手;A first manipulator, a second manipulator and a third manipulator are sequentially arranged on the feeding rack body from right to left;

所述的���一机械手用��向热压机的模具型腔内加入粉料,所述的第二机械手用于对热压机模具型腔内的粉料进行摊平,所述的第三机械手用于清扫模具型腔、喷涂脱模剂、放置钢背和收取成品;The first manipulator is used to add powder into the mold cavity of the hot press, the second manipulator is used to flatten the powder in the mold cavity of the hot press, and the third manipulator For cleaning mold cavity, spraying mold release agent, placing steel back and collecting finished product;

所述的称量装置包括称量架体,所述的称量架体上设置有主料称量系统和辅料称量系统,所述主料称量系统和辅料称量系统的下端出口处设置有用于与第一机械手对接的移载机构;The weighing device includes a weighing frame body, and the weighing frame body is provided with a main material weighing system and an auxiliary material weighing system, and the lower end exits of the main material weighing system and the auxiliary material weighing system are arranged. There is a transfer mechanism for docking with the first manipulator;

所述的第三机械手包括与上料架体滑动连接的第三底板,所述的第三底板和上料架体之间设置有用于驱动第三底板左右移动的第二横向驱动电机和传动机构,所述第三底板的下方滑动设置有第三升降板和第四升降板,所述的第三底板和第三升降板之间设置有用于驱动所述的第三升降板上下移动的第七气缸,所述的第三底板和第四升降板之间设置有用于驱动所述的第四升降板上下移动的第八气缸,所述的第三底板上设置有电磁铁,所述电磁铁的数量与热压机的模具型腔数量相同,位置一一对应,所述的第四升降板上设置有一组清扫喷涂机构。The third manipulator includes a third base plate slidably connected to the feeding frame body, and a second transverse drive motor and a transmission mechanism for driving the third base plate to move left and right are arranged between the third base plate and the feeding frame body. A third lifting plate and a fourth lifting plate are slidably arranged below the third bottom plate, and a seventh lifting plate for driving the third lifting plate to move up and down is arranged between the third bottom plate and the third lifting plate. A cylinder, an eighth cylinder for driving the fourth lifting plate to move up and down is arranged between the third bottom plate and the fourth lifting plate, an electromagnet is arranged on the third bottom plate, and the electromagnet is The number is the same as the number of mold cavities of the hot press, and the positions correspond one by one. A group of cleaning and spraying mechanisms are arranged on the fourth lifting plate.

所述的清扫喷涂机构包括与第四升降板固定连接的固定环,所述固定环内转动设置有一转轴,所述固定环的上端设置有用于驱动转轴转动的毛刷驱动电机,所述转轴的下端穿过所述的第四升降板延伸至所述第四升降板的下方,所述的第四升降板设置有用于容纳所述转轴的通孔,所述转轴的下端设置有毛刷,所述的转轴内设置有一台阶孔,所述的台阶孔内从上到下依次包括第一孔段、第二孔段和第三孔段,所述的转轴上设置有一与第一孔段相连通的进液孔,所述固定环的内侧面上与所述的进液孔相对应的位置上设置有一环形凹槽,所述的环形凹槽通过管接头和管路与脱模剂喷涂泵相连,所述的第二孔段内设置有堵头,所述的第三孔段内设置有喷嘴,所述的堵头和喷嘴之间设置有弹簧,当脱模剂喷涂泵停止工作时,所述的第一孔段和第二孔段被所述的堵头阻断,当脱模剂喷涂泵工作时,所述的第一孔段和第二孔段相连通。The cleaning and spraying mechanism includes a fixing ring fixedly connected with the fourth lifting plate, a rotating shaft is rotatably arranged in the fixing ring, and a brush driving motor is arranged on the upper end of the fixing ring for driving the rotating shaft to rotate. The lower end extends through the fourth lifting plate to the bottom of the fourth lifting plate, the fourth lifting plate is provided with a through hole for accommodating the rotating shaft, and the lower end of the rotating shaft is provided with a brush, so A stepped hole is arranged in the rotating shaft, and the stepped hole includes a first hole section, a second hole section and a third hole section in sequence from top to bottom. There is an annular groove on the inner surface of the fixing ring at a position corresponding to the liquid inlet hole, and the annular groove is connected with the release agent spray pump through a pipe joint and a pipeline. , a plug is arranged in the second hole section, a nozzle is arranged in the third hole section, and a spring is arranged between the plug and the nozzle. When the release agent spraying pump stops working, the The first hole section and the second hole section are blocked by the plug, and when the release agent spraying pump works, the first hole section and the second hole section are communicated.

进一步地,所述的移载机构包括与称量架体滑动连接的滑动箱体和用于驱动滑动箱体前后移动的的第一气缸,所述的滑动箱体内固定设置有移栽料斗,所述移栽料斗的下端设置有封板,所述的封板通过第二气缸控制开合,所述移栽料斗的下方设置有第一导料筒,且所述的第一导料筒穿过所述滑动箱体的下侧面延伸至所述滑动箱体的下方,所述第一导料筒的下端设置有固定板,所述的固定板与滑动箱体之间设置有用于驱动所述的第一导料筒上下移动的第三气缸。Further, the transfer mechanism includes a sliding box body slidably connected with the weighing frame and a first cylinder for driving the sliding box body to move back and forth, and a transplanting hopper is fixed in the sliding box body, so The lower end of the transplanting hopper is provided with a sealing plate, the sealing plate is controlled to open and close by a second air cylinder, a first material guiding cylinder is arranged below the transplanting hopper, and the first material guiding cylinder passes through The lower side of the sliding box body extends to the bottom of the sliding box body. The third cylinder that the first guide cylinder moves up and down.

进一步地,所述的第二机械手包括与上料架体滑动连接的第二底板,所述的第二底板和上料架体之间设置有用于驱动所述的第二底板左右移动的第一横向驱动电机和传动机构,所述的第二底板上设置有通孔,所述通孔内滑动设置有一纵向移动架体,所述纵向移动架体和第二底板之间设置有用于驱动所述的纵向移动架体前后移动的纵向驱动电机和传动机构,所述的纵向移动架体内滑动设置有第二升降板,所述的纵向移动架体和第二升降板之间设置有用于驱动所述的第二升降板上下移动的竖向驱动电机和传动机构,所述的第二升降板上设置有摊平电机,所述摊平电机的数量与热压机的模具型腔数量相同,位置一一对应,所述摊平电机的输出轴上设置有搅拌头。Further, the second manipulator includes a second bottom plate that is slidably connected to the loading rack, and a first bottom plate for driving the second bottom plate to move left and right is arranged between the second bottom plate and the loading rack. A transverse drive motor and a transmission mechanism, the second base plate is provided with a through hole, a longitudinal moving frame body is slidably arranged in the through hole, and a longitudinal moving frame body and the second base plate are provided between the longitudinal moving frame body and the second base plate for driving the The longitudinal driving motor and the transmission mechanism for the longitudinal moving frame body to move back and forth, the longitudinal moving frame body is slidably provided with a second lifting plate, and between the longitudinal moving frame body and the second lifting plate, there is a mechanism for driving the The vertical drive motor and transmission mechanism that move up and down the second lifting plate, the second lifting plate is provided with a flattening motor, the number of the flattening motor is the same as the number of mold cavities of the hot press, and the position is one Correspondingly, a stirring head is provided on the output shaft of the flattening motor.

进一步地,所述的纵向移动架体包括上横板和下横板,所述下横板的左、右两端分别通过立板与所述的上横板固定连接,所述上横板的突出于立板外侧的部分通过导轨、滑块与所述的第二底板滑动连接,所述第二升降板的左、右两端通过导轨、滑块与所述的立板滑动连接。Further, the longitudinally movable frame body includes an upper horizontal plate and a lower horizontal plate, and the left and right ends of the lower horizontal plate are fixedly connected to the upper horizontal plate through vertical plates, respectively. The part protruding from the outside of the vertical plate is slidably connected to the second bottom plate through the guide rail and the slider, and the left and right ends of the second lifting plate are slidably connected to the vertical plate through the guide rail and the slider.

进一步地,所述的第二底板和上料架体之间的传动机构为齿轮齿条机构,所述纵向移动架体和第二底板之间的传动机构为齿轮齿条机构,所述纵向移动架体和第二升降板之间的传动机构为丝杠丝母机构。Further, the transmission mechanism between the second bottom plate and the feeding rack body is a rack and pinion mechanism, the transmission mechanism between the longitudinally moving rack body and the second bottom plate is a rack and pinion mechanism, and the longitudinal movement mechanism is a rack and pinion mechanism. The transmission mechanism between the frame body and the second lifting plate is a screw-and-nut mechanism.

进一步地,所述的第一机械手从上外下依次包括第一接料筒、第二接料筒、第二导料筒、第一升降板和与上料架体滑动连接的第一底板,其中所述的第一接料筒、第二接料筒和第二导料筒的数量均与热压机的模具型腔数量相同,且位置一一对应,所述第一接料筒的下端设置有第一连接板,并通过第一连接板连接为一个整体,所述第二接料筒的上端和下端分别设置有第二连接板和第三连接板,并通过第二连接板和第三连接板连接为一个整体,所述的第二导料筒的上端设置有第四连接板,并通过第四连接板连接为一个整体,所述的第一连接板和第二连接板之间设置有第一支撑板和第一抽板,所述的第一连接板和第一抽板之间设置有第四气缸,且通过第四气缸控制第一抽板的伸出和缩回可以控制第一接料筒和第二接料筒之间的连通和切断,所述的第三连接板和第四连接板之间设置有第二支撑板和第二抽板,所述的第三连接板和第二抽板之间设置有第五气缸,通过第五气缸控制第二抽板的伸出和缩回可以控制第二接料筒和第二导料筒之间的连通和切断,所述的第四连接板与第一升降板固定连接,所述的第一升降板与第一底板滑动连接,所述的第一底板和第一升降板之间设置有用于驱动第一升降板上下移动的第六气缸,所述的第一升降板和第一底板上均设置有允许所述的第二导料筒穿过的通孔,所述的第一底板和与第二底板固定连接。Further, the first manipulator sequentially includes a first material receiving cylinder, a second material receiving cylinder, a second material guiding cylinder, a first lifting plate and a first bottom plate slidably connected with the feeding frame body from top to bottom. The number of the first feeding cylinder, the second feeding cylinder and the second feeding cylinder is the same as the number of the mold cavities of the hot press, and the positions correspond one by one. The lower end of the first feeding cylinder is A first connecting plate is provided and connected as a whole through the first connecting plate, the upper end and the lower end of the second material receiving cylinder are respectively provided with a second connecting plate and a third connecting plate, and are connected by the second connecting plate and the third connecting plate. The three connecting plates are connected as a whole, and the upper end of the second material guide cylinder is provided with a fourth connecting plate, which is connected as a whole through the fourth connecting plate, and the first connecting plate and the second connecting plate are between the A first support plate and a first draw plate are provided, a fourth cylinder is arranged between the first connection plate and the first draw plate, and the extension and retraction of the first draw plate can be controlled by the fourth air cylinder. The connection and disconnection between the first receiving cylinder and the second receiving cylinder, the second support plate and the second suction plate are arranged between the third connecting plate and the fourth connecting plate, and the third connecting plate A fifth air cylinder is arranged between the plate and the second drawing plate. By controlling the extension and retraction of the second drawing plate by the fifth air cylinder, the communication and cutting between the second material receiving cylinder and the second material guiding barrel can be controlled. The fourth connecting plate is fixedly connected with the first lifting plate, the first lifting plate is slidably connected with the first bottom plate, and there is a space between the first bottom plate and the first lifting plate for driving the first lifting plate to go up and down. The sixth moving cylinder, the first lifting plate and the first bottom plate are both provided with through holes allowing the second material guide cylinder to pass through, and the first bottom plate and the second bottom plate are fixedly connected.

进一步地,所述的第二连接板和第四连接板上分别设置有向下突出的弯曲部,所述的弯曲部内设置有滑块,所述第一抽板和第二抽板的下侧面上分别设置有与所述的滑块相配合的导轨,所述的第一升降板上设置有用于容纳所述第四连接板上的弯曲部的凹槽。Further, the second connecting plate and the fourth connecting plate are respectively provided with a downwardly protruding curved portion, a sliding block is arranged in the curved portion, and the lower sides of the first drawing plate and the second drawing plate are provided. A guide rail matched with the sliding block is respectively arranged on the upper plate, and a groove for accommodating the curved portion on the fourth connecting plate is arranged on the first lifting plate.

进一步地,所述上料架体的下方位于所述上料架体的左端放置有用盛放刹车片成品和钢背的箱子。Further, a box containing the finished brake pads and the steel back is placed below the loading rack at the left end of the loading rack.

本发明的有益效果是:The beneficial effects of the present invention are:

1、从称量原料到最终的取出成品,全程无需人工操作,实现了真正的自动化生产,不仅提高了工作效率,降低了用人成本,而且保证了生产的安全性。1. From the weighing of raw materials to the final removal of finished products, no manual operation is required in the whole process, which realizes the real automatic production, which not only improves the work efficiency, reduces the labor cost, but also ensures the safety of production.

2、由于刹车片生产中需要主料和辅料两种原料,本发明中的第一机械手可以一次完成主料和辅料的取料工作,即在一个刹车片生产节拍内,第一机械手只需要取料一次,而不需要进行两次取料(一次取主料,一次取辅料),进一步地提高了工作效率。2. Since two kinds of raw materials, the main material and the auxiliary material are required in the production of the brake pad, the first manipulator in the present invention can complete the reclaiming of the main material and the auxiliary material at one time, that is, within one production cycle of the brake pad, the first manipulator only needs to take the material. It is not necessary to take the material twice (one for the main material and one for the auxiliary material), which further improves the work efficiency.

3、通过设置摊平电机和搅拌头,分别对加入型腔内的主料和辅料进行摊平,保证了主料和辅料之间的良好分层,有利于提高刹车片的性能。3. By setting the leveling motor and stirring head, the main material and auxiliary material added into the cavity are leveled respectively, which ensures the good stratification between the main material and the auxiliary material, which is beneficial to improve the performance of the brake pads.

4、通过将机械手分成两部分,第一机械手和第二机械手一起负责移栽上料和摊平,第三机械手负责放置钢背、取成品、清扫和喷涂脱模剂,两部分机械手协同工作,进一步提高了工作效率。4. By dividing the manipulator into two parts, the first manipulator and the second manipulator are responsible for transplanting, feeding and leveling together, and the third manipulator is responsible for placing the steel back, taking the finished product, cleaning and spraying the release agent, and the two parts of the manipulator work together. Further improve work efficiency.

5、本刹车片生产设备结构紧凑,体积相对较小,减小了占地面积。5. The brake pad production equipment has a compact structure and a relatively small volume, which reduces the floor space.

6、通过将清扫和喷涂脱模剂的结构集成在一起,这样在清扫之后就可以直接进行脱模剂的喷涂,不需要电机驱动移动位置,不仅提高了生产效率,而且使整个设备更加紧凑。6. By integrating the structure of cleaning and spraying the release agent, the release agent can be sprayed directly after cleaning, without the need for a motor to drive the moving position, which not only improves the production efficiency, but also makes the entire equipment more compact.

7、通过在清扫喷涂机构内设置防滴漏结构,降低了脱模剂的浪费,也保证了生产台面的清洁。7. By setting the anti-drip structure in the cleaning and spraying mechanism, the waste of release agent is reduced, and the cleanliness of the production table is also ensured.

附图说明Description of drawings

图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;

图2为称量装置的右视图;Fig. 2 is the right side view of weighing device;

图3为图2中A部分的放大结构示意图;Fig. 3 is the enlarged structural representation of part A in Fig. 2;

图4为称量装置的主视图;Fig. 4 is the front view of weighing device;

图5为图4中B部分的放大结构示意图;Fig. 5 is the enlarged structural representation of part B in Fig. 4;

图6为移载机构与称量架体连接的立体结构示意图;Fig. 6 is a three-dimensional schematic diagram of the connection between the transfer mechanism and the weighing frame;

图7为图6中C部分的放大结构示意图;Fig. 7 is the enlarged structural representation of C part among Fig. 6;

图8为移载机构的立体结构示意图;Fig. 8 is the three-dimensional structure schematic diagram of the transfer mechanism;

图9为去掉滑动箱体后移载机构的立体结构示意图;Fig. 9 is the three-dimensional structural schematic diagram of the transfer mechanism after removing the sliding box body;

图10为图9中D部分的放大结构示意图;Fig. 10 is the enlarged structural representation of D part in Fig. 9;

图11为上料装置的立体结构示意图;Fig. 11 is the three-dimensional structure schematic diagram of the feeding device;

图12为图11中E部分的放大结构示意图;Fig. 12 is the enlarged structural schematic diagram of E part in Fig. 11;

图13为第一机械手的立体结构示意图;13 is a schematic three-dimensional structure diagram of a first manipulator;

图14为图13中F部分的放大结构示意图;Fig. 14 is the enlarged structural schematic diagram of F part in Fig. 13;

图15为图13中G部分的放大结构示意图;Fig. 15 is an enlarged schematic view of part G in Fig. 13;

图16为图13的爆炸示图;Fig. 16 is the exploded view of Fig. 13;

图17为图16中H部分的放大结构示意图;Fig. 17 is the enlarged structural schematic diagram of H part in Fig. 16;

图18为图16中I部分的放大结构示意图;Fig. 18 is an enlarged schematic view of part I in Fig. 16;

图19为第二机械手的一个方向的立体结构示意图;FIG. 19 is a schematic three-dimensional structure diagram of a second manipulator in one direction;

图20为第二机械手的另一个方向的立体结构示意图;FIG. 20 is a schematic three-dimensional structure diagram of another direction of the second manipulator;

图21为图20中J部分的放大结构示意图;Fig. 21 is the enlarged structural schematic diagram of J part in Fig. 20;

图22为图19的爆炸示图;Figure 22 is the exploded view of Figure 19;

图23为图22中K部分的放大结构示意图;Fig. 23 is the enlarged structural representation of K part in Fig. 22;

图24为第三机械手的一个方向的立体结构示意图;FIG. 24 is a schematic three-dimensional structure diagram of a third manipulator in one direction;

图25为第三机械手的另一个方向的立体结构示意图;FIG. 25 is a schematic three-dimensional structure diagram of another direction of the third manipulator;

图26为第三机械手的主视图;Figure 26 is a front view of the third manipulator;

图27为图26中的A-A剖视图;Fig. 27 is A-A sectional view in Fig. 26;

图28为图27中L部分的放大结构示意图;Figure 28 is an enlarged schematic view of the L part in Figure 27;

图29为图27中M部分的放大结构示意图;Figure 29 is an enlarged schematic view of the M part in Figure 27;

图30为堵头的立体结构示意图。FIG. 30 is a schematic three-dimensional structure diagram of a plug.

图中:1-称量装置,11-称量架体,12-主料称量系统,13-辅料称量系统,14-移载机构,141-滑动箱体,142-移栽料斗,143-封板,144-第二气缸,145-第一导料筒,146-固定板,147-第三气缸,15-第一气缸,In the picture: 1-Weighing device, 11-Weighing frame, 12-Main material weighing system, 13-Accessory material weighing system, 14-Transfer mechanism, 141-Sliding box, 142-Transplanting hopper, 143 -Seal plate, 144-Second cylinder, 145-First guide cylinder, 146-Fixing plate, 147-Third cylinder, 15-First cylinder,

2-热压机,2- Heat press,

3-上料装置,3- Feeding device,

311-横梁,312-纵梁,313-立柱,314-加强纵梁,311-beam, 312-longitudinal beam, 313-column, 314-strengthened longitudinal beam,

32-第一齿条,32 - first rack,

33-第一机械手,3311-第一接料筒,3312-第一连接板,3321-第二接料筒,3322-第二连接板,3323-第三连接板,3331-第二导料筒,3332-第四连接板,334-第一支撑板,335-第一抽板,336-第二支撑板,337-第二抽板,3381-第四气缸,3382-第五气缸,3391-第一升降板,3392-第一底板,3393-第六气缸,33-The first manipulator, 3311-The first feeding cylinder, 3312-The first connecting plate, 3321-The second feeding cylinder, 3322-The second connecting plate, 3323-The third connecting plate, 3331-The second feeding cylinder , 3332- the fourth connecting plate, 334- the first supporting plate, 335- the first pumping plate, 336- the second supporting plate, 337- the second pumping plate, 3381- the fourth cylinder, 3382- the fifth cylinder, 3391- 1st lift plate, 3392-1st bottom plate, 3393-6th cylinder,

34-第二机械手,341-第二底板,3411-第二齿条,342-第一横向驱动电机,3431-上横板,3432-下横板,3433-立���,344-第���升降板,3441-连接块,345-纵向驱动电机,346-竖向驱动电机,3471-丝杠,3472-丝母,348-搅拌头,349-摊平电机,34-Second manipulator, 341-Second base plate, 3411-Second rack, 342-First transverse drive motor, 3431-Upper transverse plate, 3432-Lower transverse plate, 3433-Vertical plate, 344-Second lift plate , 3441-connecting block, 345-longitudinal drive motor, 346-vertical drive motor, 3471-lead screw, 3472-thread nut, 348-stirring head, 349-flattening motor,

35-第三机械手,351-第三底板,352-第二横向驱动电机,353-第三升降板,3531-电磁铁,354-第七气缸,355-第四升降板,3551-防尘罩,356-第八气缸,357-清扫喷涂机构,3571-毛刷驱动电机,3572-固定环,3573-转轴,3574-管接头,3575-喷嘴,3576-堵头,35761-导流槽,3577-弹簧,3578-密封圈,3579-毛刷,35-Third manipulator, 351-Third base plate, 352-Second lateral drive motor, 353-Third lift plate, 3531-Electromagnet, 354-Seventh cylinder, 355-Fourth lift plate, 3551-Dust cover , 356- the eighth cylinder, 357- cleaning and spraying mechanism, 3571- brush drive motor, 3572- fixing ring, 3573- shaft, 3574- pipe joint, 3575- nozzle, 3576- plug, 35761- guide groove, 3577 -Spring, 3578-Seal, 3579-Brush,

4-箱子,41-支撑架,4-box, 41-support frame,

51-导轨,52-滑块,53-导柱,54-导套,55-齿轮。51-guide rail, 52-slider, 53-guide post, 54-guide sleeve, 55-gear.

具体实施方式Detailed ways

为了方便描述,现定义坐标系如图1所示,并约定左右方向为横向,前后方向为纵向,上下方向为竖向,横向为行,纵向为列。For the convenience of description, the coordinate system is now defined as shown in Figure 1, and it is agreed that the left and right directions are horizontal, the front and rear directions are vertical, the vertical direction is vertical, the horizontal direction is row, and the vertical direction is column.

实施例一Example 1

如图1所示,一种全自动刹车片生产设备包括热压机2、上料装置3和称量装置1。其中所述的热压机2为若干台,并与所述的称量装置1一起呈一字排布。所述的称量装置1设置于端部,作为一种具体实施方式,本实施例中所述的称量装置1设置于最右端。所述的上料装置3设置于所述热压机2和称量装置1的前侧。As shown in FIG. 1 , a fully automatic brake pad production equipment includes a hot press 2 , a feeding device 3 and a weighing device 1 . There are several heat presses 2, and they are arranged in a line together with the weighing device 1. The weighing device 1 is arranged at the end. As a specific implementation, the weighing device 1 described in this embodiment is arranged at the rightmost end. The feeding device 3 is arranged on the front side of the hot press 2 and the weighing device 1 .

所述热压机2的中模单元和下模单元可伸出到所述热压机2的机身外部。此种热压机2的具体结构在专利号为2015108472132的专利中已经公开,属于现有技术,在此不再赘述。The middle die unit and the lower die unit of the heat press 2 may extend out of the body of the heat press 2 . The specific structure of the hot press 2 has been disclosed in the patent No. 2015108472132, which belongs to the prior art and will not be repeated here.

如图2和图4所示,所述的称量装置1包括称量架体11,所述的称量架体11上沿横向并排设置有两套称量系统,其中一套为主料称量系统12,另一套为辅料称量系统13。在这里所述的主料称量系统12和辅料称量系统13均采用现有技术中的粉料称量系统即可,所述的粉料称量系统为现有技术,广泛的应用于面粉行业、水泥行业等,在此不再做过多赘述。所述主料称量系统12和辅料称量系统13的下端出口处均设置有移载机构。As shown in FIG. 2 and FIG. 4 , the weighing device 1 includes a weighing frame body 11 , and two sets of weighing systems are arranged side by side on the weighing frame body 11 , one of which is a main material scale. A weighing system 12, and the other set is an auxiliary material weighing system 13. Both the main material weighing system 12 and the auxiliary material weighing system 13 described here can adopt the powder material weighing system in the prior art. The powder material weighing system is the prior art and is widely used in flour. Industry, cement industry, etc., will not be repeated here. Both the main material weighing system 12 and the auxiliary material weighing system 13 are provided with transfer mechanisms at the lower end exits.

如图8所示,所述的移载机构14包括一滑动箱体141,如图3和图4所示,所述的滑动箱体141通过导轨51和滑块52与所述的称量架体11滑动连接,所述的滑动箱体141可沿所述的称量架体11前后滑动。如图6和图7所示,所述的滑动箱体141和称量架体11之间设置有用于驱动所述的滑动箱体141前后移动的第一气缸15。作为一种具体实施方式,本实施例中所述的第一气缸15采用无杆气缸,所述无杆气缸的滑块52与所述的滑动箱体141固定连接,所述无杆气缸的缸筒的两端分别与所述的称量架体11固定连接。As shown in FIG. 8 , the transfer mechanism 14 includes a sliding box 141 . As shown in FIGS. 3 and 4 , the sliding box 141 is connected to the weighing frame through the guide rail 51 and the slider 52 . The body 11 is slidably connected, and the sliding box body 141 can slide back and forth along the weighing frame body 11 . As shown in FIG. 6 and FIG. 7 , a first cylinder 15 for driving the sliding box 141 to move back and forth is disposed between the sliding box 141 and the weighing frame 11 . As a specific implementation manner, the first cylinder 15 in this embodiment adopts a rodless cylinder, the slider 52 of the rodless cylinder is fixedly connected to the sliding box 141, and the cylinder of the rodless cylinder is Both ends of the cylinder are respectively fixedly connected with the weighing frame body 11 .

如图8和图9所示,所述的滑动箱体141内设置有移栽料斗142,作为一种具体实施方式,本实施例中所述移栽料斗142的数量为四个,并呈两行两列排布。所述的移栽料斗142与所述滑动箱体141的上侧面固定连接,所述滑动箱体141的上侧面设置有与所述的移栽料斗142相对应的方形通孔。所述移栽料斗142的下端设置有用于封堵移栽料斗142下端口的封板143,所述的移栽料斗142和封板143之间设置有用于控制所述封板143开合的第二气缸144。作为一种具体实施方式,如图10所示,所述封板143的中部与所述的移栽料斗142相铰接,所述第二气缸144的缸体与所述的移栽料斗142相铰接,所述第二气缸144的活塞杆与所述封板143的端部相铰接。如图8和图9所示,所述的滑动箱体141内位于所述移栽料斗142的下方设置有第一导料筒145,且所述的第一导料筒145穿过所述滑动箱体141的下侧面延伸至所述滑动箱体141的下方。所述第一导料筒145的数量与所述移栽料斗142的数量相同,位置一一对应,且四个所述的第一导料筒145通过固定板146连接为一个整体,所述的固定板146位于所述滑动箱体141的下方。所述的固定板146与所述的滑动箱体141之间设置有用于驱动所述第一导料筒145上下滑动的第三气缸147,所述第三气缸147的缸体与所述滑动箱体141的下侧面固定连接,所述第三气缸147的活塞杆与所述的固定板146固定连接。As shown in FIG. 8 and FIG. 9 , the sliding box body 141 is provided with transplanting hoppers 142. As a specific implementation manner, in this embodiment, the number of the transplanting hoppers 142 is four, and two Arranged in two columns. The transplanting hopper 142 is fixedly connected with the upper side of the sliding box 141 , and the upper side of the sliding box 141 is provided with a square through hole corresponding to the transplanting hopper 142 . The lower end of the transplanting hopper 142 is provided with a sealing plate 143 for blocking the lower port of the transplanting hopper 142 , and a second sealing plate 143 for controlling the opening and closing of the sealing plate 143 is arranged between the transplanting hopper 142 and the sealing plate 143 . Two cylinders 144 . As a specific implementation manner, as shown in FIG. 10 , the middle part of the sealing plate 143 is hinged with the transplanting hopper 142 , and the cylinder body of the second air cylinder 144 is hinged with the transplanting hopper 142 . , the piston rod of the second cylinder 144 is hinged with the end of the sealing plate 143 . As shown in FIG. 8 and FIG. 9 , the sliding box 141 is provided with a first material guide cylinder 145 below the transplanting hopper 142 , and the first material guide cylinder 145 passes through the sliding The lower side of the box body 141 extends below the sliding box body 141 . The number of the first material guide cylinders 145 is the same as the number of the transplanting hoppers 142, and the positions are in one-to-one correspondence. The fixing plate 146 is located below the sliding box 141 . A third cylinder 147 for driving the first material guide cylinder 145 to slide up and down is disposed between the fixing plate 146 and the sliding box 141 , and the cylinder of the third cylinder 147 is connected to the sliding box. The lower side of the body 141 is fixedly connected, and the piston rod of the third cylinder 147 is fixedly connected to the fixing plate 146 .

如图11所示,所述的上料装置3包括上料架体,所述的上料架体包括由两根横梁311和两根纵梁312所组成的长方形框架,所���长方形框架的下方设置有用于支撑所述长方形框架的立柱313。相邻两根立柱313之间的距离大于所述热压机2的宽度,且所述的热压机2设置于相邻两根立柱313之间。所述立柱313的高度大于所述热压机2的中模单元的上端面的高度。两根所述横梁311的上侧面上均设置有导轨51,且所述的导轨51沿左右方向贯穿所述的横梁311,位于前侧的横梁311的上侧面上设置有第一齿条32。As shown in FIG. 11 , the feeding device 3 includes a feeding frame body, and the feeding frame body includes a rectangular frame composed of two transverse beams 311 and two longitudinal beams 312 . The lower part of the rectangular frame Uprights 313 for supporting the rectangular frame are provided. The distance between the two adjacent uprights 313 is greater than the width of the hot press 2 , and the hot press 2 is disposed between the two adjacent uprights 313 . The height of the upright column 313 is greater than the height of the upper end surface of the middle die unit of the hot press 2 . The upper sides of the two beams 311 are provided with guide rails 51 , and the guide rails 51 pass through the beams 311 in the left-right direction. The upper side of the front beam 311 is provided with a first rack 32 .

进一步地,为了提高上料架体的结构强度,前后相邻的两根立柱313之间设置有加强纵梁314。Further, in order to improve the structural strength of the loading frame, a reinforcing longitudinal beam 314 is provided between the two adjacent vertical columns 313 in the front and rear.

如图11所示,所述的上料架体上从右往左依次设置有第一机械手33、第二机械手34和第三机械手35。所述上料架体的长方形框架的下方位于所述上料架体的左端放置有两个箱子4,其中一个用于放置刹车片成品,一个用于放置钢背,两个所述箱子4的下方均设置有用于支撑所述箱子4的支撑架41。As shown in FIG. 11 , a first manipulator 33 , a second manipulator 34 and a third manipulator 35 are sequentially arranged on the feeding rack from right to left. Two boxes 4 are placed under the rectangular frame of the loading rack at the left end of the loading rack, one of which is used to place the finished brake pads, the other is used to place the steel back, and the two boxes 4 are A support frame 41 for supporting the box 4 is provided below.

如图13和图16所示,所述的第一机械手33包括若干个第一接料筒3311,且所述的第一接料筒3311通过第一连接板3312连接为一个整体,所述的第一连接板3312与所述第一接料筒3311的下端固定连接。所述的第一接料斗与所述热压机2的模具型腔数量相同,位置一一对应。作为一种具体实施方式,本实施例中所述热压机2的模具型腔为八个,并呈两行四列排布。所述第一接料筒3311的下方设置有第二接料筒3321,且所述的第二接料筒3321通过第二连接板3322和第三连接板3323连接为一个整体。其中所述的第二连接板3322与所述第二接料筒3321的上端固定连接,所述的第三连接板3323与所述第二接料筒3321的下端固定连接。所述第二接料筒3321的数量与所述第一接料筒3311的数量相同,位置一一对应。所述第二接料筒3321的下方设置有第二导料筒3331,且所述的第二导料筒3331通过第四连接板3332连接为一个整体,所述的第四连接板3332与所述第二导料筒3331的上端固定连接。所述第二导料筒3331的数量与所述第二接料筒3321的数量相同,位置一一对应。As shown in FIG. 13 and FIG. 16 , the first manipulator 33 includes a plurality of first feeding cylinders 3311 , and the first feeding cylinders 3311 are connected as a whole through the first connecting plate 3312 . The first connecting plate 3312 is fixedly connected with the lower end of the first material receiving cylinder 3311 . The number of the first hopper and the mold cavity of the hot press 2 is the same, and the positions correspond one by one. As a specific implementation manner, the number of mold cavities of the hot press 2 in this embodiment is eight, which are arranged in two rows and four columns. A second material receiving barrel 3321 is disposed below the first material receiving barrel 3311 , and the second material receiving barrel 3321 is connected as a whole through the second connecting plate 3322 and the third connecting plate 3323 . The second connection plate 3322 is fixedly connected to the upper end of the second material receiving cylinder 3321 , and the third connection plate 3323 is fixedly connected to the lower end of the second material receiving cylinder 3321 . The number of the second feeding cylinders 3321 is the same as the number of the first feeding cylinders 3311 , and the positions are in one-to-one correspondence. A second feeding cylinder 3331 is arranged below the second feeding cylinder 3321, and the second feeding cylinder 3331 is connected as a whole by a fourth connecting plate 3332, and the fourth connecting plate 3332 is connected to the The upper end of the second material guide cylinder 3331 is fixedly connected. The number of the second material guide cylinders 3331 is the same as the number of the second material receiving cylinders 3321 , and the positions are in one-to-one correspondence.

所述的第一连接板3312和第二连接板3322之间位于所述第一连接板3312和第二连接板3322的前、后分别设置有第一支撑板334,从而使第一连接板3312和第二连接板3322之间保留一定的空隙。第一连接板3312和第二连接板3322之间的空隙内分别设置有向左和向右伸出的第一抽板335,所述的第一连接板3312和第一抽板335之间设置有第四气缸3381,所述第四气缸3381的缸体与所述的第一连接板3312固定连接,所述第四气缸3381的活塞杆与所述的第一抽板335固定连接。通过第四气缸3381控制第一抽板335的伸出和缩回可以控制第一接料筒3311和第二接料筒3321之间的连通和��断。Between the first connecting plate 3312 and the second connecting plate 3322, a first supporting plate 334 is respectively disposed at the front and the rear of the first connecting plate 3312 and the second connecting plate 3322, so that the first connecting plate 3312 A certain gap is reserved between the second connecting plate 3322 and the second connecting plate 3322 . The gap between the first connecting plate 3312 and the second connecting plate 3322 is provided with a first drawing plate 335 extending to the left and right, respectively, and the first connecting plate 3312 and the first drawing plate 335 are arranged between the first drawing plates 335. There is a fourth cylinder 3381 , the cylinder body of the fourth cylinder 3381 is fixedly connected to the first connecting plate 3312 , and the piston rod of the fourth cylinder 3381 is fixedly connected to the first drawing plate 335 . By controlling the extension and retraction of the first drawing plate 335 by the fourth air cylinder 3381 , the communication and disconnection between the first feeding cylinder 3311 and the second feeding cylinder 3321 can be controlled.

相似的,所述的第三连接板3323和第四连接板3332之间位于所述第三连接板3323和第四连接板3332的前、后两侧分别设置有第二支撑板336,从而使第三连接板3323和第四连接板3332之间保留一定的空隙。第三连接板3323和第四连接板3332之间的空隙内分别设置有向左和向右伸出的第二抽板337,所述的第三连接板3323和第二抽板337之间设置有第五气缸3382,所述第五气缸3382的缸体与所述的第三连接板3323固定连接,所述第五气缸3382的活塞杆与所述的第二抽板337固定连接。通过第五气缸3382控制第二抽板337的伸出和缩回可以控制第二接料筒3321和第二导料筒3331之间的连通和切断。Similarly, second support plates 336 are respectively provided on the front and rear sides of the third connecting plate 3323 and the fourth connecting plate 3332 between the third connecting plate 3323 and the fourth connecting plate 3332, so that the A certain gap is reserved between the third connecting plate 3323 and the fourth connecting plate 3332 . The gaps between the third connecting plate 3323 and the fourth connecting plate 3332 are respectively provided with second drawing plates 337 extending to the left and right, and between the third connecting plate 3323 and the second drawing plate 337 There is a fifth cylinder 3382 , the cylinder body of the fifth cylinder 3382 is fixedly connected with the third connecting plate 3323 , and the piston rod of the fifth cylinder 3382 is fixedly connected with the second drawing plate 337 . By controlling the extension and retraction of the second drawing plate 337 by the fifth air cylinder 3382, the communication and disconnection between the second material receiving cylinder 3321 and the second material guiding cylinder 3331 can be controlled.

所述第四连接板3332的下方设置有第一升降板3391,且所述的第四连接板3332与所述的第一升降板3391固定连接。所述的第一升降板3391上设置有允许所述的第二导料筒3331穿过的通孔。所述的第一升降板3391的下方设置有第一底板3392,且所述的第一升降板3391和第一底板3392通过导柱53、导套54滑动连接,所述的第一底板3392和第一升降板3391之间设置有用于驱动所述第一升降板3391上下移动的第六气缸3393,所述第六气缸3393的缸体与所述的第一升降板3391固定连接,所述第六气缸3393的活塞杆与所述的第一底板3392固定连接。所述的第一底板3392上设置有允许所述的第二导料筒3331穿过的通孔。所述第一底板3392的下侧面上设置有与所述横梁311上的导轨51相配合的滑块52,所述的第一底板3392可沿所述的上料架体左右滑动。A first lifting plate 3391 is disposed below the fourth connecting plate 3332 , and the fourth connecting plate 3332 is fixedly connected to the first lifting plate 3391 . The first lifting plate 3391 is provided with a through hole allowing the second material guide cylinder 3331 to pass through. A first bottom plate 3392 is provided below the first lifting plate 3391, and the first lifting plate 3391 and the first bottom plate 3392 are slidably connected by the guide post 53 and the guide sleeve 54. The first bottom plate 3392 and A sixth cylinder 3393 is arranged between the first lifting plates 3391 for driving the first lifting plate 3391 to move up and down. The cylinder body of the sixth cylinder 3393 is fixedly connected to the first lifting plate 3391, and the The piston rod of the six cylinders 3393 is fixedly connected with the first bottom plate 3392 . The first bottom plate 3392 is provided with a through hole that allows the second material guide cylinder 3331 to pass through. The lower side of the first bottom plate 3392 is provided with a sliding block 52 matched with the guide rail 51 on the beam 311 , and the first bottom plate 3392 can slide left and right along the loading rack body.

进一步地,为了使第一抽板335、第二抽板337的伸出缩回更顺畅,如图14、图15、图17和图18所示,所述的第二连接板3322和第四连接板3332的前、后两侧分别设置有向下突出的弯曲部,所述的弯曲部内设置有滑块52,所述第一抽板335和第二抽板337的下侧面上分别设置有与所述的滑块52相配合的导轨51。所述的第一升降板3391上设置有用于容纳所述第四连接板3332上的弯曲部的凹槽。Further, in order to make the extension and retraction of the first extraction plate 335 and the second extraction plate 337 smoother, as shown in FIG. 14 , FIG. 15 , FIG. 17 and FIG. 18 , the second connecting plate 3322 and the fourth The front and rear sides of the connecting plate 3332 are respectively provided with a downwardly protruding curved portion, the sliding block 52 is arranged in the curved portion, and the lower sides of the first drawing plate 335 and the second drawing plate 337 are respectively provided with The guide rail 51 matched with the slider 52 . The first lifting plate 3391 is provided with a groove for accommodating the curved portion on the fourth connecting plate 3332 .

如图19和图20所示,所述的第二机械手34包括第二底板341,且所述第二底板341的下侧面上设置有与所述横梁311上的导轨51相配合的滑块52。所述的第二底板341上设置有用于驱动所述的第二底板341左右移动的第一横向驱动电机342,所述的第一横向驱动电机342的输出轴上设置有与所述的第一齿条32相配合的齿轮55。As shown in FIG. 19 and FIG. 20 , the second manipulator 34 includes a second bottom plate 341 , and the lower side of the second bottom plate 341 is provided with a sliding block 52 matching the guide rail 51 on the beam 311 . . The second bottom plate 341 is provided with a first lateral drive motor 342 for driving the second bottom plate 341 to move left and right, and the output shaft of the first lateral drive motor 342 is provided with the first lateral drive motor 342. The gear 55 with which the rack 32 is matched.

所述的第二底板341与所述的第一底板3392固定连接。The second bottom plate 341 is fixedly connected with the first bottom plate 3392 .

所述的第二底板341上设置有一方形通孔,所述第二底板341上的方形通孔内设置有一纵向移动架体,如图22所示,所述的纵向移动架体包括上横板3431和下横板3432,所述下横板3432的左、右两端分别通过立板3433与所述的上横板3431固定连接。所述上横板3431的沿左右方向的长度大于所述下横板3432的沿左右方向的长度,且所述上横板3431的左、右两端分别突出于所述立板3433的外侧(以两立板3433相对的一侧为内侧)。所述上横板3431的突出于立板3433外侧的部分通过导轨51、滑块52与所述的第二底板341滑动连接。所述的第二立板3433上设置有沿纵向布置的第二齿条3411,所述上横板3431的突出于立板3433外侧的部分上设置有纵向驱动电机345,所述纵向驱动电机345的输出轴上设置有与所述的第二齿条3411相配合的齿轮55。The second bottom plate 341 is provided with a square through hole, and the square through hole on the second bottom plate 341 is provided with a longitudinally movable frame. As shown in FIG. 22 , the longitudinally movable frame includes an upper horizontal plate. 3431 and the lower horizontal plate 3432, the left and right ends of the lower horizontal plate 3432 are respectively fixedly connected to the upper horizontal plate 3431 through the vertical plates 3433. The length along the left-right direction of the upper horizontal plate 3431 is greater than the length along the left-right direction of the lower horizontal plate 3432, and the left and right ends of the upper horizontal plate 3431 respectively protrude from the outside of the vertical plate 3433 ( Take the opposite side of the two vertical plates 3433 as the inner side). The portion of the upper horizontal plate 3431 protruding from the outer side of the vertical plate 3433 is slidably connected to the second bottom plate 341 through the guide rail 51 and the sliding block 52 . The second vertical plate 3433 is provided with a second rack 3411 arranged in the longitudinal direction, and the portion of the upper horizontal plate 3431 protruding from the outside of the vertical plate 3433 is provided with a longitudinal driving motor 345, and the longitudinal driving motor 345 There is a gear 55 matched with the second rack 3411 on the output shaft of .

如图20和图22所示,所述的纵向移动架体内设置有第二升降板344,如图21所示,所述纵向移动架体的立板3433的内侧面上分别设置有沿竖向布置的导轨51,如图23所示,与所述立板3433上的导轨51相配合的滑块52分别通过连接块3441与所述的第二升降板344固定连接,所述的第二升降板344可相对于所述的纵向移动架体上下滑动。As shown in Fig. 20 and Fig. 22, a second lifting plate 344 is provided in the longitudinally moving frame. As shown in Fig. 21, the inner sides of the vertical plates 3433 of the longitudinally moving frame are respectively provided with vertical The guide rails 51 are arranged, as shown in FIG. 23 , the sliders 52 matched with the guide rails 51 on the vertical plate 3433 are respectively fixedly connected to the second lifting plate 344 through the connecting blocks 3441 . The plate 344 can slide up and down relative to the longitudinally moving frame.

如图21所示,所述的纵向移动架体上设置有丝杠3471,所述丝杠3471的上端与竖向驱动电机346的输出轴相连,所述的竖向驱动电机346固定设置于所述的上横板3431上。所述丝杠3471的下端通过轴承组件与所述的下横板3432转动连接,与所述的丝杠3471相配合的丝母3472与所述的第二升降板344固定连接。As shown in FIG. 21 , a lead screw 3471 is provided on the longitudinal moving frame, and the upper end of the lead screw 3471 is connected to the output shaft of the vertical drive motor 346, and the vertical drive motor 346 is fixedly arranged on the on the above-mentioned upper horizontal plate 3431. The lower end of the lead screw 3471 is rotatably connected to the lower horizontal plate 3432 through a bearing assembly, and the screw nut 3472 matched with the lead screw 3471 is fixedly connected to the second lift plate 344 .

如图22所示,所述的第二升降板344上设置有摊平电机349,且所述摊平电机349的数量与所述热压机2的模具型腔数量相同,位置一一对应,所述摊平电机349的输出轴上设置有搅拌头348。As shown in FIG. 22, the second lifting plate 344 is provided with flattening motors 349, and the number of the flattening motors 349 is the same as the number of the mold cavities of the hot press 2, and the positions correspond one-to-one. A stirring head 348 is provided on the output shaft of the flattening motor 349 .

如图24和图25所示,所述的第三机械手35包括第三底板351,且所述第三底板351的下侧面上设置有与所述横梁311上的导轨51相配合的滑块52。所述的第三底板351上设置有用于驱动所述的第三底板351左右移动的第二横向驱动电机352,所述的第二横向驱动电机352的输出轴上设置有与所述的第一齿条32相配合的齿轮55。As shown in FIG. 24 and FIG. 25 , the third manipulator 35 includes a third base plate 351 , and the lower side of the third base plate 351 is provided with a slider 52 that matches the guide rail 51 on the beam 311 . The third base plate 351 is provided with a second lateral drive motor 352 for driving the third base plate 351 to move left and right, and the output shaft of the second lateral drive motor 352 is provided with the first lateral drive motor 352 . The gear 55 with which the rack 32 is matched.

所述的第三底板351的下方设置有第三升降板353,且所述的第三升降板353通过导柱53、导套54与所述的第三底板351滑动连接。所述的第三底板351和第三升降板353之间设置有用于驱动所述的第三升降板353上下移动的第七气缸354,所述的第七气缸354的缸体与所述的第三底板351固定连接,所述第七气缸354的活塞杆与所述的第三升降板353固定连接。所述第三底板351的下侧面上设置有电磁铁3531,且所述电磁铁3531的数量与所述热压机2的模具型腔数量相同,位置一一对应。A third lifting plate 353 is disposed below the third bottom plate 351 , and the third lifting plate 353 is slidably connected to the third bottom plate 351 through the guide post 53 and the guide sleeve 54 . A seventh air cylinder 354 is arranged between the third bottom plate 351 and the third lifting plate 353 for driving the third lifting plate 353 to move up and down. The three bottom plates 351 are fixedly connected, and the piston rod of the seventh cylinder 354 is fixedly connected to the third lifting plate 353 . Electromagnets 3531 are disposed on the lower side of the third base plate 351 , and the number of the electromagnets 3531 is the same as the number of the mold cavities of the hot press 2 , and the positions correspond one-to-one.

所述第三底板351的下方位于所述���三���降板353的���侧设置有第四升降板355,且所述的第四升降板355通过导柱53、导套54与所述的第三底板351滑动连接。所述的第三底板351和第四升降板355之间设置有用于驱动所述的第四升降板355上下移动的第八气缸356,所述的第八气缸356的缸体与所述的第三底板351固定连接,所述第八气缸356的活塞杆与所述的第四升降板355固定连接。所述的第四升降板355上位于所述第八气缸356的前、后两侧分别设置有一组清扫喷涂机构357,所述的第三底板351上设置有允许所述的清扫喷涂机构357穿过的通孔。A fourth lifting plate 355 is disposed below the third bottom plate 351 and located on the right side of the third lifting plate 353 , and the fourth lifting plate 355 passes through the guide post 53 , the guide sleeve 54 and the third lifting plate 355 . The bottom plate 351 is slidably connected. An eighth cylinder 356 is arranged between the third bottom plate 351 and the fourth lifting plate 355 for driving the fourth lifting plate 355 to move up and down. The three bottom plates 351 are fixedly connected, and the piston rod of the eighth cylinder 356 is fixedly connected to the fourth lifting plate 355 . The fourth lifting plate 355 is provided with a set of cleaning and spraying mechanisms 357 on the front and rear sides of the eighth cylinder 356, respectively. through holes.

如图26、图27和图28所示,所述的清扫喷涂机构357包括固定设置于所述第四升降板355上的固定环3572,所述的固定环3572内设置有一转轴3573,且所述的转轴3573通过轴承组件与所述的固定环3572转动连接。所述固定环3572的上端面上固定设置有用于驱动所述转轴3573转动的毛刷驱动电机3571。所述转轴的下端穿过所述的第四升降板延伸至所述第四升降板的下方,所述的第四升降板设置有用于容纳所述转轴的通孔。所述转轴3573的下端通过螺钉固定设置有用于清扫型腔的毛刷3579。As shown in FIG. 26 , FIG. 27 and FIG. 28 , the cleaning and spraying mechanism 357 includes a fixing ring 3572 fixedly arranged on the fourth lifting plate 355 , and a rotating shaft 3573 is arranged in the fixing ring 3572 . The rotating shaft 3573 is rotatably connected to the fixing ring 3572 through a bearing assembly. A brush driving motor 3571 for driving the rotating shaft 3573 to rotate is fixedly arranged on the upper end surface of the fixing ring 3572 . The lower end of the rotating shaft extends through the fourth lifting plate to below the fourth lifting plate, and the fourth lifting plate is provided with a through hole for accommodating the rotating shaft. The lower end of the rotating shaft 3573 is fixed with a brush 3579 for cleaning the cavity by screws.

所述的转轴3573内设置有台阶孔,且所述台阶孔的轴线与所述转轴3573的轴线重合。为了方便描述,现根据孔径的不同将所述的台阶孔从上到下依次定义为第一孔段、第二孔段和第三孔段,且所述第一孔段、第二孔段和第三孔段的直径依次增大。The rotating shaft 3573 is provided with a stepped hole, and the axis of the stepped hole coincides with the axis of the rotating shaft 3573 . For the convenience of description, the stepped holes are now defined as the first hole segment, the second hole segment and the third hole segment from top to bottom according to the different diameters, and the first hole segment, the second hole segment and the The diameter of the third hole segment increases sequentially.

所述的转轴3573上设置有一沿径向布置的进液孔,且所述的进液孔与所述台阶孔的第一孔段相连通。作为一种具体实施方式,本实施例中所述的进液孔沿径向贯穿所述的转轴3573。所述固定环3572的内侧面上与所述的进液孔相对应的位置上设置有一截面呈半圆形的环形凹槽,所述的固定环3572上设置有一与所述的环形凹槽相连通的螺纹锥孔,所述的螺纹锥孔通过管接头3574和管路与脱模剂喷涂泵(图中未视出)相连。The rotating shaft 3573 is provided with a liquid inlet hole arranged in a radial direction, and the liquid inlet hole communicates with the first hole section of the stepped hole. As a specific implementation manner, the liquid inlet hole in this embodiment penetrates the rotating shaft 3573 in the radial direction. The inner side of the fixing ring 3572 is provided with an annular groove with a semicircular cross-section at the position corresponding to the liquid inlet hole, and the fixing ring 3572 is provided with a ring connected to the annular groove. The threaded taper hole is connected to the mold release agent spraying pump (not shown in the figure) through the pipe joint 3574 and the pipeline.

所述台阶孔的第三孔段内设置有喷嘴3575,所述的喷嘴3575通过螺纹与所述的台阶孔的第三孔段固定连接。A nozzle 3575 is provided in the third hole section of the stepped hole, and the nozzle 3575 is fixedly connected to the third hole section of the stepped hole through a thread.

所述台阶孔的第二孔段内设置有一堵头3576,所述的堵头3576和喷嘴3575之间设置有弹簧3577,且当脱模剂喷涂泵停止工作时,所述的第一孔段和第二孔段被所述的堵头3576阻断。当脱模剂喷涂泵工作时,所述的第一孔段和第二孔段相连通。A plug 3576 is arranged in the second hole section of the step hole, and a spring 3577 is arranged between the plug 3576 and the nozzle 3575, and when the release agent spray pump stops working, the first hole section and the second orifice segment is blocked by the plug 3576 as described. When the release agent spraying pump works, the first hole section and the second hole section are communicated.

作为一种具体实施方式,如图30所示,所述堵头3576的下端呈圆柱体状,所述堵头3576的上端呈直径从下往上逐渐减小的圆锥台状。如图28所示,所述的堵头3576内设置有一盲孔,且所述盲孔的轴线与所述堵头3576的轴线重合。所述的弹簧3577设置于所述的盲孔内,所述弹簧3577的上端面抵靠在所述盲孔的盲端,所述弹簧3577的下端面抵靠在所述喷嘴3575的上端面上。如图30所示,所述的堵头3576上沿圆周方向均匀设置有6个导流槽35761,且所述的导流槽35761向上贯穿所述的堵头3576,所述导流槽35761的下端面与所述堵头3576的下端面之间具有一定的距离。As a specific implementation manner, as shown in FIG. 30 , the lower end of the plug 3576 is in the shape of a cylinder, and the upper end of the plug 3576 is in the shape of a truncated cone whose diameter gradually decreases from bottom to top. As shown in FIG. 28 , the plug 3576 is provided with a blind hole, and the axis of the blind hole coincides with the axis of the plug 3576 . The spring 3577 is arranged in the blind hole, the upper end surface of the spring 3577 abuts against the blind end of the blind hole, and the lower end surface of the spring 3577 abuts the upper end surface of the nozzle 3575 . As shown in FIG. 30 , the plug 3576 is provided with 6 guide grooves 35761 evenly along the circumferential direction, and the guide groove 35761 penetrates the plug 3576 upwards. There is a certain distance between the lower end surface and the lower end surface of the plug 3576 .

这样,当脱模剂喷涂泵停止工作时,在弹簧3577的作用下,堵头3576的圆锥面压紧在所述第一孔段和第二孔段之间的台阶处,所述的第一孔段和第二孔段被所述的堵头3576阻断。如图29所示,当脱模剂喷涂泵工作时,在液脱模剂的压力下,弹簧3577被压缩,所述的堵头3576向下运动,所述的第一孔段和第二孔段通过导流槽35761相连通,脱模剂可以通过导流槽35761进入到第三孔段内,并通过喷嘴3575进行脱模剂的喷涂。In this way, when the release agent spraying pump stops working, under the action of the spring 3577, the conical surface of the plug 3576 is pressed against the step between the first hole section and the second hole section, and the first hole section and the second hole section are pressed. The hole segment and the second hole segment are blocked by the plug 3576 as described. As shown in Figure 29, when the release agent spraying pump works, under the pressure of the liquid release agent, the spring 3577 is compressed, the plug 3576 moves downward, the first hole section and the second hole The segments are communicated through the guide groove 35761, and the mold release agent can enter the third hole segment through the guide groove 35761, and spray the mold release agent through the nozzle 3575.

这样设置的主要原因是,由于用于控制喷涂脱模剂的管路通断的开关一般离喷嘴3575比较远,传统的设备停止喷涂时,管路内会存留一部分脱模剂,这部分脱模剂会在自身重力的作用下从喷嘴3575流出,造成脱模剂的滴漏,不仅浪费,还会造成工作台面的污染。The main reason for this setting is that because the switch used to control the on-off of the pipeline for spraying the release agent is generally far from the nozzle 3575, when the traditional equipment stops spraying, a part of the release agent will remain in the pipeline, and this part will be released from the mold. The agent will flow out from the nozzle 3575 under the action of its own gravity, resulting in the dripping of the mold release agent, which is not only wasteful, but also causes contamination of the work surface.

进一步地,为了避免脱模剂从转轴3573和固定环3572之间溢出,如图28所示,所述的转轴3573和固定环3572之间位于所述环形凹槽的上、下两侧分别设置有密封圈3578。Further, in order to prevent the release agent from overflowing between the rotating shaft 3573 and the fixing ring 3572, as shown in FIG. With sealing ring 3578.

进一步地,所述的第四升降板355的下侧面上设置有防尘罩3551,且所述的防尘罩3551将两个所述的清扫喷涂机构357包围在其内部。Further, a dust cover 3551 is provided on the lower side of the fourth lifting plate 355, and the dust cover 3551 encloses the two cleaning and spraying mechanisms 357 inside.

工作步骤如下:The working steps are as follows:

1、主料称量系统12和辅料称量系统13分别称量一份量(一个刹车片的用量)的主料和辅料,并将称量好的辅料和主料分别放入相应的移栽料斗142内。1. The main material weighing system 12 and the auxiliary material weighing system 13 respectively weigh a portion (the amount of one brake pad) of the main material and auxiliary material, and put the weighed auxiliary material and main material into the corresponding transplanting hopper respectively. within 142.

2、位于主料称量系统12下方的移载机构14在第一气缸15的带动下向前移动,直至与第一机械手33的第一接料筒3311对齐。2. The transfer mechanism 14 located under the main material weighing system 12 moves forward under the driving of the first air cylinder 15 until it is aligned with the first material receiving cylinder 3311 of the first manipulator 33 .

3、第三气缸147动作,使固定板146压紧在所述第一接料筒3311的上端面上,然后第二气缸144动作,打开移栽料斗142,主料通过第一导料筒145和第一接料筒3311落入第二接料筒3321内,然后第二气缸144动作,关闭移栽料斗142。3. The third air cylinder 147 is actuated to press the fixing plate 146 against the upper end surface of the first feeding cylinder 3311, and then the second air cylinder 144 is actuated to open the transplanting hopper 142, and the main material passes through the first feeding cylinder 145 and the first feeding cylinder 3311 falls into the second feeding cylinder 3321 , and then the second air cylinder 144 is actuated to close the transplanting hopper 142 .

4、然后第四气缸3381动作,使第一抽板335伸出,隔断第一接料筒和第二接料筒。4. Then the fourth air cylinder 3381 is actuated, so that the first drawing plate 335 is stretched out, and the first feeding cylinder and the second feeding cylinder are separated.

5、第一机械手33在第一横向驱动电机342的带动下移动至辅料称量系统13的前侧,然后位于辅料称量系统13下方的移载机构14在第一气缸15动作的带动下向前移动,直至与第一机械手33的第一接料筒3311对齐。5. The first manipulator 33 is moved to the front side of the auxiliary material weighing system 13 driven by the first transverse drive motor 342, and then the transfer mechanism 14 located under the auxiliary material weighing system 13 is driven by the action of the first cylinder 15. Move forward until it is aligned with the first material receiving cylinder 3311 of the first manipulator 33 .

6、第三气缸147动作,使固定板146压紧在所述第一接料筒3311的上端面上,然后第二气缸144动作,打开移栽料斗142,辅料通过第一导料筒145落入第一接料筒3311内,然后第二气缸144动作,关闭移栽料斗142。6. The third air cylinder 147 moves to press the fixing plate 146 against the upper end surface of the first feeding cylinder 3311, and then the second air cylinder 144 moves to open the transplanting hopper 142, and the auxiliary materials fall through the first feeding cylinder 145. into the first receiving cylinder 3311, and then the second air cylinder 144 is actuated to close the transplanting hopper 142.

7、重复步骤1-6的操作,向第一机械手33的另外四个腔内装入主料和辅料。7. Repeat steps 1-6 to load the main material and auxiliary material into the other four cavities of the first manipulator 33 .

8、第一机械手33在第一横向驱动电机342的带动下向左移动,直至第二导料筒3331与热压机2的模具型腔冲齐(此时该热压机2的中模单元和下模单元处于伸出状态)。8. The first manipulator 33 moves to the left under the drive of the first transverse drive motor 342 until the second guide cylinder 3331 is flush with the mold cavity of the hot press 2 (at this time, the middle mold unit of the hot press 2 and the lower die unit is in the extended state).

9、然后第六气缸3393动作,第二导料筒3331向下移动到下限位置,然后第二抽板337在第五气缸3382的带动下缩回,第二接料筒3321内的主料落入热压机2的型腔内,然后第六气缸3393动作,带动第二导料筒3331脱离热压机2的模具型腔。9. Then the sixth cylinder 3393 moves, the second feeding cylinder 3331 moves down to the lower limit position, and then the second drawing plate 337 is retracted under the driving of the fifth cylinder 3382, and the main material in the second feeding cylinder 3321 falls. into the cavity of the hot press 2, and then the sixth cylinder 3393 acts to drive the second guide cylinder 3331 to leave the mold cavity of the hot press 2.

10、第二机械手34在第一横向驱动电机342的带动下向右移动,直至所述的搅拌头348与热压机2的模具型腔冲齐,然后竖向驱动电机346动作,搅拌头348向下运动一定距离。然后摊平电机349转动,与此同时通过第一横向驱动电机342和纵向驱动电机345的配合使搅拌头348在热压机的模具型腔内沿着一定的路径运动,对主料进行摊平。然后摊平电机349停止转动,竖向驱动电机346动作,将搅拌头348提起并脱离热压机的模具型腔。10. The second manipulator 34 moves to the right under the drive of the first lateral drive motor 342 until the stirring head 348 is flush with the mold cavity of the hot press 2, and then the vertical drive motor 346 moves, and the stirring head 348 Move down a certain distance. Then the flattening motor 349 rotates, and at the same time, through the cooperation of the first transverse driving motor 342 and the longitudinal driving motor 345, the stirring head 348 moves along a certain path in the mold cavity of the hot press to flatten the main material. . Then, the flattening motor 349 stops rotating, and the vertical driving motor 346 acts to lift the stirring head 348 and separate it from the mold cavity of the heat press.

11、重复步骤8,然后第六气缸3393动作,第二导料筒3331向下移动到下限位置,然后第一抽板335在第四气缸3381的带动下缩回,第一接料筒3311内的辅料落入热压机的型腔内,然后第六气缸3393动作,带动第二导料筒3331脱离热压机的型腔。然后重复步骤10,对辅料进行摊平。11. Repeat step 8, then the sixth air cylinder 3393 moves, the second feeding cylinder 3331 moves down to the lower limit position, and then the first drawing plate 335 retracts under the driving of the fourth air cylinder 3381, and the first feeding cylinder 3311 The auxiliary materials fall into the cavity of the hot press, and then the sixth cylinder 3393 acts to drive the second guide cylinder 3331 to leave the cavity of the hot press. Then repeat step 10 to flatten the accessories.

12、第三机械手35在第二横向驱动电机352的带动下移动至盛放钢背的箱子4的上方,然后第七气缸354动作,带动第三升降板353向下运动,直至电磁铁3531与钢背接触,电磁铁3531得电,吸合住钢背。然后第三机械手35在第二横向驱动电机352的带动下向右移动,直至所述的电磁铁3531与所述热压机2的模具型腔冲齐。然后第七气缸354动作,第三升降板353向下运动,电磁铁3531失电,将钢背放置在对应的型腔上。然后第七气缸354动作,带动所述的第三升降板353向上运动。然后第三机械手35在第二横向驱动电机352的带动下移动到原来位置上。12. Driven by the second transverse drive motor 352, the third manipulator 35 moves to the top of the box 4 containing the steel back, and then the seventh cylinder 354 acts to drive the third lift plate 353 to move downward until the electromagnet 3531 and the When the steel back is in contact, the electromagnet 3531 is energized, and the steel back is pulled in. Then the third manipulator 35 moves to the right under the driving of the second transverse drive motor 352 until the electromagnet 3531 is flush with the mold cavity of the hot press 2 . Then the seventh cylinder 354 is actuated, the third lifting plate 353 moves downward, the electromagnet 3531 is de-energized, and the steel back is placed on the corresponding cavity. Then the seventh air cylinder 354 is actuated to drive the third lifting plate 353 to move upward. Then the third manipulator 35 is moved to the original position under the driving of the second transverse drive motor 352 .

13、热压机2的中模单元和下模单元缩回,并对粉料进行压制。13. The middle die unit and the lower die unit of the hot press 2 are retracted, and the powder is pressed.

14、与步骤13同时进行,重复步骤1-12,向另外一台热压机2的模具型腔内加入粉料并放置钢背。14. At the same time as step 13, repeat steps 1-12, add powder to the mold cavity of another hot press 2 and place the steel back.

15、当步骤13���的热压机2���������完成压制”的指令后,第三机械手35在第二横向驱动电机352的带动下向右移动,直至所述第三机械手35上的电磁铁3531与所述热压机2的模具型腔冲齐,第七气缸354动作,使第三升降板353向下运动,当所述第三升降板353上的电磁铁3531与压制好的刹车片接触时,电磁铁3531得电,将压制好的刹车片吸合到电磁铁3531上,然后第七气缸354动作,带动第三升降板353向上运动。15. After the hot press 2 in step 13 issues the command "Complete pressing", the third manipulator 35 moves to the right under the driving of the second transverse drive motor 352 until the electromagnet 3531 on the third manipulator 35 Flush with the mold cavity of the hot press 2, the seventh cylinder 354 moves to move the third lift plate 353 downward, when the electromagnet 3531 on the third lift plate 353 contacts the pressed brake pad When the electromagnet 3531 is energized, the pressed brake pads are attracted to the electromagnet 3531, and then the seventh cylinder 354 acts to drive the third lift plate 353 to move upward.

16、第三机械手35在第二横向驱动电机352的带动下向左移动,直至所述的清扫喷涂机构357与所述热压机2的最右侧的一列型腔冲齐,然后第八气缸356动作,带动第四升降板355向下运动,直至所述的毛刷3579与所述热压机2的模具型腔相接触,然后毛刷驱动电机3571带动毛刷3579转动,对模具型腔进行清扫。然后毛刷驱动电机3571停止转动,脱模剂喷涂泵通过喷嘴3575向模具型腔内喷涂脱模剂。16. The third manipulator 35 moves to the left under the drive of the second transverse drive motor 352 until the cleaning and spraying mechanism 357 is flush with the rightmost row of the cavity of the hot press 2, and then the eighth cylinder 356 moves to drive the fourth lifting plate 355 to move downward until the brush 3579 is in contact with the mold cavity of the hot press 2, and then the brush drive motor 3571 drives the brush 3579 to rotate, and the mold cavity Clean up. Then the brush driving motor 3571 stops rotating, and the release agent spraying pump sprays the release agent into the mold cavity through the nozzle 3575.

17、重复步骤16,依次对热压机2其余三列型腔进行清扫和喷涂脱模剂。17. Repeat step 16, and sequentially clean and spray mold release agent on the remaining three rows of cavities of hot press 2.

18、第三机械手35在第二横向驱动电机352的带动下向左移动至用于盛放刹车片成品的箱子4的上方,电磁铁3531失电,刹车片落到箱子4内。18. Driven by the second transverse drive motor 352, the third manipulator 35 moves leftward to the top of the box 4 for holding the finished brake pads, the electromagnet 3531 loses power, and the brake pads fall into the box 4.

实���例二Embodiment 2

所述的堵头3576上没有设置导流槽35761,所述堵头3576的圆锥面上设置有与所述的盲孔相连通的通孔,且当所述堵头3576的圆锥面被压紧在所述第一孔段和第二孔段的台阶上时,所述的通孔位于第二孔段内,其余结构同实施例一。The plug 3576 is not provided with a diversion groove 35761, the conical surface of the plug 3576 is provided with a through hole that communicates with the blind hole, and when the conical surface of the plug 3576 is compressed When the first hole section and the second hole section are on the steps, the through hole is located in the second hole section, and the rest of the structure is the same as that of the first embodiment.

Claims (8)

1. The utility model provides a full-automatic brake block production facility, includes loading attachment, weighing device and a plurality of hot press, its characterized in that: the hot press and the weighing devices are arranged in a straight line, the weighing devices are arranged at the end parts, and the feeding device is arranged at the front sides of the hot press and the weighing devices;
the middle die unit and the lower die unit of the hot press can extend out of the body of the hot press;
the feeding device comprises a feeding rack body, and a middle die unit and a lower die unit of the hot press can extend into the feeding rack body;
the feeding frame body is sequentially provided with a first manipulator, a second manipulator and a third manipulator from right to left;
the first manipulator is used for adding powder into a mold cavity of the hot press, the second manipulator is used for flattening the powder in the mold cavity of the hot press, and the third manipulator is used for cleaning the mold cavity, spraying a release agent, placing a steel backing and collecting a finished product;
the weighing device comprises a weighing frame body, a main material weighing system and an auxiliary material weighing system are arranged on the weighing frame body, and transfer mechanisms for butt joint with the first manipulator are arranged at outlets at the lower ends of the main material weighing system and the auxiliary material weighing system;
the third manipulator comprises a third bottom plate which is in sliding connection with the upper material rack, a second transverse driving motor and a transmission mechanism which are used for driving the third bottom plate to move left and right are arranged between the third bottom plate and the upper material rack, a third lifting plate and a fourth lifting plate are arranged below the third bottom plate in a sliding mode, a seventh air cylinder which is used for driving the third lifting plate to move up and down is arranged between the third bottom plate and the third lifting plate, an eighth air cylinder which is used for driving the fourth lifting plate to move up and down is arranged between the third bottom plate and the fourth lifting plate, electromagnets are arranged on the third bottom plate, the number of the electromagnets is the same as that of the mold cavities of the hot press, the positions of the electromagnets are in one-to-one correspondence, and a group of cleaning and spraying mechanisms is arranged on the fourth lifting plate;
the cleaning and spraying mechanism comprises a fixing ring fixedly connected with a fourth lifting plate, a rotating shaft is rotationally arranged in the fixing ring, a brush driving motor used for driving the rotating shaft to rotate is arranged at the upper end of the fixing ring, the lower end of the rotating shaft penetrates through the fourth lifting plate and extends to the lower part of the fourth lifting plate, the fourth lifting plate is provided with a through hole used for accommodating the rotating shaft, a brush is arranged at the lower end of the rotating shaft, a step hole is arranged in the rotating shaft, the step hole sequentially comprises a first hole section, a second hole section and a third hole section from top to bottom, a liquid inlet hole communicated with the first hole section is formed in the rotating shaft, an annular groove is arranged on the inner side surface of the fixing ring corresponding to the liquid inlet hole, and the annular groove is connected with a release agent spraying pump through a pipe joint and a pipeline, the second hole section in be provided with the end cap, the third hole section in be provided with the nozzle, end cap and nozzle between be provided with the spring, when release agent spraying pump stop work, first hole section and second hole section by the end cap block, when release agent spraying pump during operation, first hole section and second hole section be linked together.
2. The full-automatic brake pad production equipment of claim 1, characterized in that: move and carry mechanism include with weigh support body sliding connection's slip box and be used for driving the first cylinder of slip box back-and-forth movement, the slip box internal fixation be provided with and transplant the hopper, the lower extreme of transplanting the hopper is provided with the shrouding, the shrouding open and shut through second cylinder control, the below of transplanting the hopper is provided with first guide cylinder, just first guide cylinder pass the downside of slip box extends to the below of slip box, the lower extreme of first guide cylinder is provided with the fixed plate, fixed plate and slip box between be provided with and be used for the drive first guide cylinder third cylinder that reciprocates.
3. The full-automatic brake pad production equipment of claim 1, characterized in that: the second manipulator comprises a second bottom plate which is connected with the upper material rack in a sliding way, a first transverse driving motor and a transmission mechanism which are used for driving the second bottom plate to move left and right are arranged between the second bottom plate and the upper material rack, a through hole is arranged on the second bottom plate, a longitudinal moving rack body is arranged in the through hole of the second bottom plate in a sliding way, a longitudinal driving motor and a transmission mechanism which are used for driving the longitudinal moving rack body to move back and forth are arranged between the longitudinal moving rack body and the second bottom plate, a second lifting plate is arranged in the longitudinal moving rack body in a sliding way, a vertical driving motor and a transmission mechanism which are used for driving the second lifting plate to move up and down are arranged between the longitudinal moving rack body and the second lifting plate, a flattening motor is arranged on the second lifting plate, and the number of the flattening motors is the same as that of the die cavities of the hot press, the positions correspond to each other one by one, and stirring heads are arranged on output shafts of the flattening motors.
4. The full-automatic brake pad production equipment of claim 3, characterized in that: the longitudinal moving frame body comprises an upper transverse plate and a lower transverse plate, the left end and the right end of the lower transverse plate are fixedly connected with the upper transverse plate through vertical plates respectively, the part of the upper transverse plate protruding out of the vertical plates is connected with the second bottom plate in a sliding mode through guide rails and sliding blocks, and the left end and the right end of the second lifting plate are connected with the vertical plates in a sliding mode through the guide rails and the sliding blocks.
5. The full-automatic brake pad production equipment of claim 3, characterized in that: the transmission mechanism between the second bottom plate and the upper material rack is a gear rack mechanism, the transmission mechanism between the longitudinal moving rack and the second bottom plate is a gear rack mechanism, and the transmission mechanism between the longitudinal moving rack and the second lifting plate is a screw rod and nut mechanism.
6. The full-automatic brake pad production equipment of claim 3, characterized in that: the first manipulator sequentially comprises a first material receiving cylinder, a second material guiding cylinder, a first lifting plate and a first bottom plate in sliding connection with the upper material rack from top to bottom, wherein the first material receiving cylinder, the second material receiving cylinder and the second material guiding cylinder are the same in number as the die cavities of the hot press and are in one-to-one correspondence in position, a first connecting plate is arranged at the lower end of the first material receiving cylinder and is connected into a whole through the first connecting plate, a second connecting plate and a third connecting plate are respectively arranged at the upper end and the lower end of the second material receiving cylinder and are connected into a whole through the second connecting plate and the third connecting plate, a fourth connecting plate is arranged at the upper end of the second material receiving cylinder and is connected into a whole through the fourth connecting plate, a first supporting plate and a first drawing plate are arranged between the first connecting plate and the second connecting plate, and a fourth air cylinder is arranged between the first connecting plate and the first drawing plate, and the connection and disconnection between the first material receiving barrel and the second material receiving barrel can be controlled by controlling the extension and retraction of the first drawing plate through the fourth cylinder, a second support plate and a second drawing plate are arranged between the third connecting plate and the fourth connecting plate, a fifth cylinder is arranged between the third connecting plate and the second drawing plate, the fifth cylinder is used for controlling the extension and retraction of the second drawing plate to control the communication and the cut-off between the second material receiving barrel and the second material guiding barrel, the fourth connecting plate is fixedly connected with the first lifting plate, the first lifting plate is connected with the first bottom plate in a sliding way, a sixth cylinder for driving the first lifting plate to move up and down is arranged between the first bottom plate and the first lifting plate, the first lifting plate and the first bottom plate are both provided with through holes allowing the second guide cylinders to penetrate through, and the first bottom plate is fixedly connected with the second bottom plate.
7. The full-automatic brake pad production equipment of claim 6, characterized in that: second connecting plate and fourth connecting plate on be provided with the flexion of downward salient respectively, the flexion in be provided with the slider, first take out the board and the second take out the downside of board on be provided with respectively with slider matched with guide rail, first lifter plate on be provided with and be used for holding the recess of the flexion on the fourth connecting plate.
8. The full-automatic brake pad production equipment of claim 1, characterized in that: and a box for containing finished brake pads and a steel backing is arranged at the left end of the feeding frame body below the feeding frame body.
CN201811450804.6A 2018-11-30 2018-11-30 A fully automatic brake pad production equipment Active CN109514912B (en)

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CN201811450804.6A CN109514912B (en) 2018-11-30 2018-11-30 A fully automatic brake pad production equipment

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CN110435060A (en) * 2019-09-06 2019-11-12 陕西隆鑫元高科设备有限公司 A kind of braking full piece hot-press equipment and method
CN110588045B (en) * 2019-09-25 2024-03-22 珠海格莱利摩擦材料股份有限公司 Pressing production line and method for brake pad
CN110733197B (en) * 2019-11-28 2021-11-09 湖北文理学院 Feeding device of drum brake pad hot-pressing forming die
CN112009015B (en) * 2020-08-24 2022-04-05 湖北文理学院 Drum brake pad automatic hot pressing production line
CN112519305B (en) * 2020-11-18 2022-11-04 济南悦创液压机械制造有限公司 A fully automatic brake pad production equipment
CN113246524A (en) * 2021-06-02 2021-08-13 湖北工业大学 Drum brake piece multimachine loading attachment

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AT10325U1 (en) * 2007-12-21 2009-01-15 Iag Ind Automatisierungsgesell PLANT FOR THE PRODUCTION OF BRAKE PADS
CN203557734U (en) * 2013-11-25 2014-04-23 江苏祥龙摩擦材料有限公司 Multi-station fully-automatic press for drum brake pad production
CN105479644B (en) * 2015-11-27 2017-08-25 济南悦创液压机械制造有限公司 Hot press is compared in a kind of floating produced applied to brake block etc.
CN207138848U (en) * 2017-09-12 2018-03-27 济南悦创液压机械制造有限公司 A kind of Multistep feeding device applied to brake block production
CN107718400B (en) * 2017-09-12 2019-08-13 济南悦创液压机械制造有限公司 A kind of automatic production line applied to brake block production
CN107696567B (en) * 2017-09-12 2019-04-19 济南悦创液压机械制造有限公司 A production line and feeding method applied to the production of brake pads
CN108749096B (en) * 2018-06-28 2024-07-02 山东金麒麟股份有限公司 Multi-station hot pressing system for brake pad

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